Tribological behavior of coated spur gear pairs with tooth surface roughness

Tribological behavior of coated spur gear pairs with tooth surface roughness

论文摘要

Coating is an effective way to reduce friction and wear and to improve the contact-fatigue lives of gear components, which further guarantees a longer service life and better reliability of industrial machinery. The fact that the influence coefficient linking the tractions and stress components could not be expressed explicitly increases the difficulty of coated solids contact analysis. The complicated tribological behavior between tooth surfaces influenced by lubrication and surface roughness further adds difficulty to the coated gear pair contact problems. A numerical elastohydrodynamic lubricated(EHL) contact model of a coated gear pair is proposed by considering the coupled effects of gear kinematics, coating properties, lubrication, and surface roughness. The frequency response function and the discrete convolute, fast Fourier transformation(DC-FFT) method are combined to calculate the surface deformation and the subsurface stress fields at each meshing position along the line of action(LOA). The Ree-Eyring fluid is assumed to incorporate the non-Newtonian effect, which is represented in the generalized Reynolds equation. Influences of the ratio between the Young’s modulus of the coating and the substrate on the contact performance, such as pressure, film thickness, tooth friction coefficient, and subsurface stress field, are studied. The effect of the root mean square(RMS) value of the tooth surface roughness is studied by introducing the roughness data, deterministically measured by an optical profiler.

论文目录

文章来源

类型: 期刊论文

作者: Huaiju LIU,Heli LIU,Caichao ZHU,Peitang WEI,Jinyuan TANG

来源: Friction 2019年02期

年度: 2019

分类: 工程科技Ⅱ辑

专业: 机械工业

单位: State Key Laboratory of Mechanical Transmissions,Chongqing University,State Key Laboratory of High Performance Complex Manufacturing,Central South University

基金: supported by the National Natural Science Foundation of China (Nos.51775060,51535012,and 51575061)

分类号: TH132.41

页码: 117-128+202

总页数: 13

文件大小: 1993K

下载量: 27

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Tribological behavior of coated spur gear pairs with tooth surface roughness
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